Shift Plant Manager [SPM#1]
Job Purpose
To ensure continuous running of Operation to produce good quality glass containers
Job responsibilities
Achieve the budgeted Packed Production with the highest production efficiency, glass draw and within the agreed upon quality standards
Liaise with the production planning and the job change managers to maximize efficiency. This includes the execution plans
Ensure of handling conflict and all problems during shifts
Ensure managing and control the cross functional team during the shifts
Manage the administrative work required during shift A, B and C
Job authorities
Full authority of production execution and follow up
Other duties
Any other duty beyond the scope of the core job responsibilities as decided by the management and/or immediate superior.
Education
B.Sc. in Engineering (Mechanical)
Minimum Experience
Minimum 3 years in addition to 5 in manufacturing related activities
Preferred Age
30-45
Desired skills
Technical knowledge of IS machine and Moulds
Senior Glass and Ceramic Engineer / Manager [SGC#2]
Job Purpose
To ensure smooth operation of batch and furnace systems, monitor furnaces performance and make plans for furnace rebuilding and repairs.
Job responsibilities
Supervise the work of subordinates and schedule and prioritise departmental work and assignment of duties
Monitor unloading, storing, mixing, conveying and melting of all batch materials
Ensure a consistent batch quality and supervise all batch melting and temperature units and analysis.
Conduct periodic inspection of all batch and furnace systems and equipment and take corrective actions.
Supervise preventive maintenance programmes.
Act as the co-ordinator of furnace rebuilding projects
Provide training and development for new employees
Monitor and ensure availability of adequate supplies of spare parts.
Job authorities
To adjust batch formula and furnace operating parameter to ensure optimum operation of the system while maintaining lowest possible costs.
Other duties
Any other duty beyond the scope of the core job responsibilities as decided by the management and/or immediate superior.
Education
B.Sc., Ceramics Engineering
B.Sc. Chemistry
Minimum Experience
10 years
Preferred Age
35-45 years
Desired skills
Glass industry experience
Senior Support Service Engineer
[Electromechanical] / Manager [SSM#3]
Job Purpose
Overall responsibility for factory Electro-mechanical equipment
Job responsibilities
Develop and provide leadership to all team members and ensure that electrical mechanical production equipment are kept on optimal performance level
Manage all personnel administrative functions for assigned department
Supply technical knowledge to help troubleshoot problems
Install electrical and electronic equipment
Test performance of electro-mechanical assemblies.
Repair, rework and calibrates assemblies to meet operations requirement
Job authorities
To implement routine preventive and breakdown maintenance to all factory equipment under service department and to request the necessary spare parts.
Other duties
Any other duty beyond the scope of the core job responsibilities as decided by the management and/or immediate superior.
Education
B.Sc. Mechanical Engineering
Minimum Experience
6 years
Preferred Age
30-42
Desired skills
Experience in glass industry preferred
Strong management, electromechanical skills
Excellent communication
Senior I S Maintenance Engineer / Manager [SSE#4]
Job Purpose
Maintain production equipment and attend emergency breakdown maintenance on I.S. machines during shifts
Job responsibilities
Maintain production equipment from Forehearth to Cold End to achieve the best possible performance
·
Ensure that adequate variable spares are available.
·
Attend emergency breakdowns on shifts
·
Coordinate with Job Change In-Charge for preventive maintenance work.
Job authorities
To request spare parts necessary to carry out emergency maintenance tasks
Other duties
Any other duty beyond the scope of the core job responsibilities as decided by the management and/or immediate superior.
Education
B.Sc., Mechanical Engineering
Minimum Experience
5 years
Preferred Age
27-40 years
Desired skills
Glass industry experience
Senior Electronics Engineer / Manager [SEE#5]
Job Purpose
To ensure smooth functioning of cold end electronics systems
Job responsibilities
·
Plan & implement preventive maintenance and lubrication schedules.
·
Prepare downtime reports and implement corrective actions.
·
Provide guidance to his subordinates in rectifying major equipment breakdowns.
·
Ensure that equipment and conveyor set ups are in accordance with job specifications following job changes.
·
Liase with the Quality Control Supervisor to ensure smooth functioning of cold end equipment.
·
Ensure that job changes are completed within T2 time.
Job authorities
To initiate adjustments and maintenance to cold end electronics equipment, initiate purchase requisitions for needed spare parts and evaluate and discipline subordinates
Other duties
Any other duty beyond the scope of the core job responsibilities as decided by the management and/or immediate superior.
Education
B.Sc. Electronics Engineering
Minimum Experience
5 years
Preferred Age
28-45 years
Desired skills
Process industry experience, administrative capabilities, basic mechanical knowledge
Workshop Engineer [WOE#6]
Job Purpose
To provide mould cleaning, maintenance, repair, alterations and design to the Forming Department
Job responsibilities
·
Plan and prioritise daily work schedule of subordinates.
·
Implement modifications to mould equipment as requested Forming department.
Prepare Parison design.
Review mould construction drawings of suppliers to SAGCO requirements
·
Suggest and implement new and existing mould design changes to improve operational efficiency
·
Provide welding, machining, turning, milling, drilling and tapping of machinery parts services to other departments within the company.
Job authorities
·
Perform repair to mould parts
·
Inspect new mould equipment
·
Design new moulds
Other duties
Any other duty beyond the scope of the core job responsibilities as decided by the management and/or immediate superior.
Education
Mechanical Engineering
Minimum Experience
3 years
Preferred Age
28-45
Desired skills
Mould design skills
Machinist [MAC#7]
Job Purpose
To sets up CNC, turn, mill, shape, drill, and/or grind moulds and mould spares and / or machine parts
Job responsibilities
·
Sets up and controls operation of ALPHA 1460U – ALPHA 400 CNC lath machine.
Turn, mill, shape, drill, and/or grind moulds and mould spares and / or machine parts using the following machines:
1) Lathe (turning)
2) Milling machine (milling)
3) Shaping machine (shaping)
4) Drilling machine
5) Grinding machine
·
Fabricate Metal and Teflon gauges for Quality Control department and Electronics department.
Job authorities
To repair moulds in accordance with mould repairs standards and procedures
Other duties
Any other duty beyond the scope of the core job responsibilities as decided by the management and/or immediate superior.
Education
Technical Institute - Machinist
Minimum Experience
5 – 6 years
Preferred Age
25-40
Desired skills
Must have min of 2 years experience setting up and programming a CNC Lathe Machine
CNC Operator [CNC#8]
Job Purpose
To sets up CNC, turn, mill, shape, drill, and/or grind moulds and mould spares and / or machine parts
Job responsibilities
·
Sets up and controls operation of ALPHA 1460U – ALPHA 400 CNC lath machine.
Turn, mill, shape, drill, and/or grind moulds and mould spares and / or machine parts using the following machines:
1) Lathe (turning)
2) Milling machine (milling)
3) Shaping machine (shaping)
4) Drilling machine
5) Grinding machine
·
Fabricate Metal and Teflon gauges for Quality Control department and Electronics department.
Job authorities
To repair moulds in accordance with mould repairs standards and procedures
Other duties
Any other duty beyond the scope of the core job responsibilities as decided by the management and/or immediate superior.
Education
Technical Institute - Machinist
Minimum Experience
5 – 6 years
Preferred Age
25-40
Desired skills
Must have min of 2 years experience setting up and programming a CNC Lathe Machine
I S Maintenance Engineer [ISE#9]
Job Purpose
Maintain production equipment and attend emergency breakdown maintenance on I.S. machines during shifts
Job responsibilities
Maintain production equipment from Forehearth to Cold End to achieve the best possible performance
·
Ensure that adequate variable spares are available.
·
Attend emergency breakdowns on shifts
·
Coordinate with Job Change In-Charge for preventive maintenance work.
Job authorities
To request spare parts necessary to carry out emergency maintenance tasks
Other duties
Any other duty beyond the scope of the core job responsibilities as decided by the management and/or immediate superior.
Education
B.Sc., Mechanical Engineering
Minimum Experience
5 years
Preferred Age
27-40 years
Desired skills
Glass industry experience
Generator Compressor Engineer (over 1000 KVA) [GNC#10]
Job Purpose
To ensure smooth running of compressors and diesel power generators and perform preventive and breakdown maintenance
Job responsibilities
Maintain routine maintenance schedule for Diesel Generator sets, compressors, cooling towers, dryers, water treatment system and compressed air distribution network.
Perform regular chemical dosing for cooling towers.
Perform daily sampling of cooling towers water quality.
Maintain maintenance log book for diesel generator sets, compressors, cooling towers, dryers, water treatment systems and compressed air distribution network.
Job authorities
None
Other duties
Any other duty beyond the scope of the core job responsibilities as decided by the management and/or immediate superior.
Education
B. Sc. Engineer
Minimum Experience
4 years
Preferred Age
25-45
Desired skills
Experience with industrial compressors preferred
I S Machine Operator [ISO#11]
Job Purpose
To operate I.S. Machines for producing glass containers
Job responsibilities
·
Recognize and rectify ware defects
·
Adhere to job specifications at the start and during production runs.
·
Perform dimensional and visual inspection of bottles
·
Check mould equipment before installing on the machine
·
Check bottles visually after mould equipment change for mould related defects
·
Inform relieving operator on the status of the job
·
Strictly adhere to safety rules
Job authorities
To adjust machine settings to eliminate defects and to change running moulds as necessary.
Other duties
To maintain a minimum 95% good bottles going into lehr.
To record machine breakdown incidences in the log book.
To communicate with Line inspector regarding defects found.
Education
Vocational Certificate (Technical)
Minimum Experience
3 Years as I.S. Operator
Preferred Age
21-35
Desired skills
Experience in glass industry
I S Machine Fitter [ISF#12]
Job Purpose
To perform maintenance on I.S. machines during job changes and repair I.S. parts
Job responsibilities
Implement job changes and set up the machine.
Repair all I.S. machine spares as assigned by the immediate superior from the attached list.
Prepare all the variables required for the next job change and place next to the machine
Ensure that preventive maintenance work performed during job changes is completed within the standard time set by the Maintenance Unit In-Charge
Job authorities
To implement I.S. maintenance work in accordance with the requirements of I.S. Forming supervisors
Other duties
Any other duty beyond the scope of the core job responsibilities as decided by the management and/or immediate superior.
Education
Technical Institute
Minimum Experience
5 Years
Preferred Age
23-35 years
Desired skills
Auto mechanic experience, Glass industry experience
Mould Inspector [MIN#13]
Job Purpose
To inspect moulds after repair to ensure suitability for running on I.S. machines
Job responsibilities
Inspect new moulds for visual quality, dimensions and capacity and fill out new mould inspection report.
Inspect moulds following job changes after repair by mould fitters.
Job authorities
To accept or reject repaired moulds / new moulds
Other duties
To ensure that all new and/or repaired moulds conform to the requirements of the Forming Department as well as mould repairs standards
Education
Mechanical Engineering
Minimum Experience
2 years
Preferred Age
25-35
Desired skills
Mould repair knowledge
I S Production Engineer [ISP#14]
Job Purpose
To ensure continuous operation of I.S. machines to produce good quality glass containers
Job responsibilities
·
Check and maintain all set process parameters for the job
·
Investigate causes of critical, major and minor defects made and implement measures to prevent repeat
·
Implement corrective actions to rectify mechanical failures
·
Assist in machine start up and setting following job changes during the General Shift to normal conditions
·
Monitor lehr performance during the shift and take corrective actions
·
Monitor ware handling and take corrective actions.
Job authorities
To adjust machine settings and production to ensure production of good quality glass containers.
Other duties
Any other duty beyond the scope of the core job responsibilities as decided by the management and/or immediate superior.
Education
Mechanical Engineer
Minimum Experience
3 years
Preferred Age
30-40 years
Desired skills
Experience in both Blow & Blow as well as Press & Blow.
Narrow Neck Process & Blow experience is a plus.
Shift Glass Technologist [SGT#15]
Job Purpose
To ensure smooth operation of batch and furnace systems during shifts
Job responsibilities
Supervise furnace operators, junior furnace operators and masons to ensure that they are carrying out their responsibilities during the shift
Monitor batch material quality to ensure adherence to quality standard and specifications
Adjust batch composition in case batch is out of specification to ensure continuous adherence to glass quality specifications
Monitor all furnace operation parameters including temperature, pressure and glass level.
Job authorities
Adjust batch composition and furnace operating parameters.
Other duties
Any other duty beyond the scope of the core job responsibilities as decided by the management and/or immediate superior.
Education
B.Sc. Ceramics Engineering
B.Sc. Glass & Ceramics
B.Sc. Silicate Engineering
B.Sc. Chemistry / Physics
Minimum Experience
5 years
Preferred Age
27-45
Desired skills
Strong experience in glass industry
Electronics Engineer [EEN#16]
Job Purpose
To ensure smooth functioning of cold end electronics systems
Job responsibilities
·
Plan & implement preventive maintenance and lubrication schedules.
·
Prepare downtime reports and implement corrective actions.
·
Provide guidance to his subordinates in rectifying major equipment breakdowns.
·
Ensure that equipment and conveyor set ups are in accordance with job specifications following job changes.
·
Liase with the Quality Control Supervisor to ensure smooth functioning of cold end equipment.
·
Ensure that job changes are completed within T2 time.
Job authorities
To initiate adjustments and maintenance to cold end electronics equipment, initiate purchase requisitions for needed spare parts and evaluate and discipline subordinates
Other duties
Any other duty beyond the scope of the core job responsibilities as decided by the management and/or immediate superior.
Education
B.Sc. Electronics Engineering
Minimum Experience
5 years
Preferred Age
28-45 years
Desired skills
Process industry experience, administrative capabilities, basic mechanical knowledge
Mechanical Engineer [MEH#17]
Job Purpose
Overall responsibility for factory mechanical equipment as well as vehicles, compressors and generators.
Job responsibilities
Supervise subordinates and ensure that they are carrying out their duties as assigned.
Implement routine and emergency maintenance of sand plant, batch plant, cullet system, batch chargers, scrappers, conveyors, vibrators, mixers, lehr blowers, water system, oil system, gas system and Laidlow system
·
Operate and manage all mechanical engineering and utility service equipment
Inspect the operating conditions of all mechanical equipments under his control.
Plan and implement preventive maintenance schedule.
Plan Spare parts requirements and monitor spare parts stock.
Job authorities
To implement routine preventive and breakdown maintenance to all factory equipment under service department and to request the necessary spare parts.
Other duties
Any other duty beyond the scope of the core job responsibilities as decided by the management and/or immediate superior.
Education
B.Sc. Mechanical Engineering
Minimum Experience
6 years
Preferred Age
30-42
Desired skills
Experience in glass industry preferred
Electrical Engineer [EEG#18]
Job Purpose
To maintain smooth operation of all plant electrical systems
Job responsibilities
Supervise subordinates and ensure that they are carrying out their duties as assigned.
Maintain and monitor all plant illuminations, power wiring, emergency lights, panel cooling, power part modifications, project activity, preventive maintenance and planning
Maintain and repair plant switchgear control, troubleshooting and modification, project activity, preventive maintenance planning
Plan and implement preventive maintenance.
Attend to sudden power failures and switch power load to power generators.
Job authorities
To perform all emergency and preventative maintenance, order materials and parts, evaluate and discipline subordinates
Other duties
Any other duty beyond the scope of the core job responsibilities as decided by the management and/or immediate superior.
Education
B.Sc. Electrical Engineering
Minimum Experience
6 years
Preferred Age
30-45
Desired skills
Glass industry experience preferred
Quality Control in-Charge [QCC#19]
Job Purpose
Supervise, monitor and follow-up all activities to ensure that quality and quantity of container glass in accordance with customer satisfaction
Job responsibilities
Inspect quality of packed ware using specified guidelines and work instructions established by the Quality Assurance for each job.
·
Maintain continuous communication with Forming department regarding defects identified to ensure a minimum XX% pack efficiency
·
Liase with concern department personnel to rectify system malfunctions and breakdowns to ensure zero loss of good ware.
·
Ensure strict adherence to Standard Operating Procedures
·
Ensure smooth flow of ware on cold end lines all the way to Palletizer.
·
Provide detailed analysis of lost ware at the cold end
·
Ensure that all held ware is cleared during the same shift
·
Ensure completion of all shift documentations.
Job authorities
To hold, clear and/or request culletization of non-conforming ware.
To adjust cold end set ups to improve flow of ware
Other duties
Any other duty beyond the scope of the core job responsibilities as decided by the management and/or immediate superior.
Education
B.Sc. Engineering
Minimum Experience
8 years
Preferred Age
28-40 years
Desired skills
Computer knowledge
Line Inspector (Quality Control) [LQC#20]
Job Purpose
To inspect bottles off the lehr for conformance to dimensional, dimensional and visual specifications
Job responsibilities
Inspect sample bottles for visual defects.
Gauge sample bottles for functional defects with applicable gauges
Conduct stone count in XX bottles whenever stones are present including multiple stones in bottles.
Randomly inspect quality of packed ware using specified guidelines and work instructions established by the Quality Assurance for each job hourly.
Job authorities
To Hold and/or reject pallets containing defective ware
Other duties
Any other duty beyond the scope of the core job responsibilities as decided by the management and/or immediate superior.
Education
High School
Minimum Experience
2 Years
Preferred Age
20-30 years
Desired skills
Previous quality control experience preferred
Job Change Technician (Quality Control) [JQC#21]
Job Purpose
To certify completion of job changes and adherence to quality specifications prior in order to qualify a job for packing
Job responsibilities
·
Complete job change checklist on site, replace old specs & gauges with new one.
·
Check new moulds against specifications
·
Check packaging type and configuration of new job against specifications
·
Confirm consistency of quality of new job at least for one hour from start up of packing.
Job authorities
To continue to declare job change and setting incomplete until packed ware conforms to specifications
Other duties
Any other duty beyond the scope of the core job responsibilities as decided by the management and/or immediate superior.
Education
Technical Institute
Minimum Experience
2 years
Preferred Age
20-30 years
Desired skills
Glass industry is preferred
Electro-Mechanical Technician [EMT#22]
Job Purpose
Overall responsibility for factory Electro-mechanical equipment
Job responsibilities
Install electrical and electronic equipment
Test performance of electro-mechanical assemblies.
Repair, rework and calibrates assemblies to meet operations requirement
Job authorities
To implement routine preventive and breakdown maintenance to all factory equipment under service department and to request the necessary spare parts.
Other duties
Any other duty beyond the scope of the core job responsibilities as decided by the management and/or immediate superior.
Education
Technical Institute
Minimum Experience
6 years
Preferred Age
30-42
Desired skills
Experience in glass industry preferred
Electronics Technician (Cold End) [ETC#23]
Job Purpose
To set up and maintain cold end electronic equipment and conveying system
Job responsibilities
Set up running inspection machines for inspection of newly found bottle defects as indicated by the Quality Control Department.
Rectify bottle flow problems
·
Repair and adjust the settings of inspection equipment during the shift.
Do setting of labelling machines for each job change
Job authorities
To perform repair, adjust, and set up cold end electronic equipment whenever malfunctioning is detected.
Other duties
Any other duty beyond the scope of the core job responsibilities as decided by the management and/or immediate superior.
Education
Mechanical / Electronics Diploma
Minimum Experience
1 year
Preferred Age
24-40
Desired skills
Process industry experience, Glass industry experience preferred
Electronics Technician (Hot End) [ETC#24]
Job Purpose
To set up and maintain hot end electronic equipment
Job responsibilities
Plan and implement preventive maintenance schedules
Prepare spare parts requirements for hot end electronics equipment.
Diagnose the operations of hot end electronic systems and implement preventive / breakdown maintenance during job changes and while machines are running.
Report all downtimes and actions undertaken in the Weekly Electronics Downtime Report.
Job authorities
To perform repair, adjust, and set up hot end electronic equipment whenever malfunctioning is detected.
Other duties
Any other duty beyond the scope of the core job responsibilities as decided by the management and/or immediate superior.
Education
Electronics Diploma
Minimum Experience
5 years
Preferred Age
25-35
Desired skills
Process control industry experience, Computer knowledge is essential. Knowledge in hardware, software and network.
Quality Assurance In-Charge [QAC#25]
Job Purpose
Responsible for the design and implementation of technical policies & procedures to ensure that quality standards are met during production.
Job responsibilities
·
Setting quality assurance compliance objectives and ensuring that targets are achieved.
·
Maintain awareness of the business context and company profitability including budgetary control issues.
·
Control and develop Quality Management Systems documentation in accordance with latest development.
·
Ensuring compliance with national and international standards and legislation.
·
Conduct internal audit inspection, write report and coordinate with management to correct deficiencies.
·
Design and establish method of improvement through specific process to ensure better efficiency.
·
Preparing clear explanatory documents for customer complains.
·
Ensuring tests and procedures are understood, carried out and evaluated.
Job authorities
None
Other duties
Any other duty beyond the scope of the core job responsibilities as decided by the management and/or immediate superior.
Education
Bachelor's degree in Industrial/Manufacturing Technology
Minimum Experience
7 years experience managing quality assurance team
Preferred Age
30-40 years
Desired skills
Glass manufacturing background is a plus
Previous experience within a matrix management is preferred
Strong verbal and written communication skills
Industrial Engineer [ING#26]
Job Purpose
To ensure continuous running of Operation to produce good quality glass containers
Job responsibilities
Analyze workforce utilization facility layout, production costs, process, production schedule to determine efficient utilization of workers and equipment
Recommend methods for improving worker efficiency and reducing waste of material and utilities
Establish work measurement programs.
Job authorities
None
Other duties
Any other duty beyond the scope of the core job responsibilities as decided by the management and/or immediate superior.
Education
B.Sc. in Engineering (Mechanical)
Minimum Experience
7 – 10 years in Glass industry
Preferred Age
30-45
Desired skills
Substantial experience in time and motion studies
